Home Appliances

Helping to Develop Living Space.

More than ever, people like to spend their time at home – home office is certainly one of the reasons for this, but it only partly explains the “cocooning” trend that has been going on for some time now. Home appliances – generally also referred to as White Goods – form a key segment in the consumer goods market. This covers a large selection of devices, ranging from washing machines and dryers, to refrigerators and freezers, to dishwashers and stoves or microwaves as well as small appliances like modern coffee machines, toasters, blenders, vacuum cleaners and shavers.

More than 38 years ago, this industry created what is termed a Household Appliances Standard – and Lumberg was involved in this development from the very start. RAST connectors were created at the time with the aim of standardizing components, to guarantee conformity for connectors from different manufacturers and to eliminate errors in the production process due to mismated connections, or to simplify the process of the end device’s assembly and minimize faulty wiring. RAST also facilitates the consolidation of connections, which helps to avoid discrete connections and discrete cable harnesses. Advantages, which to this very day have furthered their success in numerous other sectors, including automotive. Lumberg is the RAST specialist here, boasting the broadest and deepest product range.

Lumberg RAST Connectors

Competence in Providing Solutions
[connecting the world of tomorrow]

The right idea, a neat construction, fully-equipped laboratories and precise system measurements are the primary steps in our developing projects. With state-of-the-art methods and technologies, we mo­bilize our established development expertise and our passion for feasibility for your product. It is not only about the creation of unique quality products. It is also about finding an answer for challenges where others fail to find a solution.

With our engineering-based-on-partnership maxim we manifest detailed and integrated made­-to-measure solutions for you. How? By applying our comprehensive Home Appliance know-how and pairing it with our electrical and electromechanical engineering profession.

From a first talk about technology to the development, the design and the construction of a pre-­production prototype, we are a strong and reliable development partner. And we use creative thinking to turn even individual design and product requests into prime “Made by Lumberg” development quality at our R&D center.

Advantage RAST
[first choice in home appliances]

Lumberg is the specialist for RAST. 30 years ago, we contributed significantly toward the develop­ment of the RAST connector, to support the indus­try with eliminating errors in the production pro­cess due to mismated connections, or with simplifying the assembly when mounting end devices, to pave the way for conformity. This became and has remained a standard to this day. We have continuously advanced the development of RAST con­nectors ever since. Today, we offer the broadest product range the market has to offer – for RAST 2.5 and RAST 5 systems. And now also in the smallest pitch: RAST 1.5.

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· Protected against mismating keying according to RAST standards

· Insulation displacement technology (IDT) up to 25 A

· RAST connectors for direct and indirect mating

· 1 to 27 poles in the standard range

· Optional color coding for easy installation

· Broad standard program

· Special IDT terminals for flexible foil or varnished wire connections

· IEC 60335-1-certified glow wire resistance

· Deep knowledge of customer specific system solutions

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Find our RAST product groups here

 

· Quality Improvement in the Production Process

No false connections during device assembly due to individual keying
Quality improvement paired with lower costs
Reliability due to automatic testing of short circuit, current continuity, high voltage
Destruction of damaged cable harnesses

· Cost Reduction

Low labor costs because of highly-efficient, fully automatic production and keying at cable harness machines
High flexibility for easy changeover of connectors or cables

· Reduced Development Times

Efficient development due to modular molding tools and keying options
Increased flexibility
Flexible harness concept for rapid start of pro­duction for new appliance versions

· Reduced Conductor Diameter

Due to division into power and signal areas (RAST 1.5/RAST 2.5 and RAST 5)
Due to smaller connector size (RAST 1.5/RAST 2.5) and direct mating

RAST Rethought
[when installation space really counts]

RAST 1.5: Top Miniaturization Achieved |new by Lumberg

„Home of the RAST Connector“ – Lumberg stands for this like no other connector manufacturer. RAST systems are the foundation of the company‘s success in automotive technology as well. In 1986, RAST 5 with a contact pitch of 5.0 mm made its debut. In the course of miniaturization, the RAST 2.5 system was introduced in 1993, which saved 72 % in size and opened up new applications, especially in home appliances.

Now, for the first time, RAST 1.5 in IDT is being launched. Compared to RAST 2.5, it saves another 43 % in size.

The characteristic RAST coding is available as well as the option of fully automated cable assembly. The weight saving due to reduced conductor cross-­sections is then 40 %.

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· direct and indirect mating

· Insulation displacement technology (IDT)

· keying to avoid mismating, double-sided keying

· for signal and low load currents up to 3 A

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Find our RAST-1.5 connectors here

RAST 2.5 for 1 mm PCBs | by Lumberg

Consistent: The RAST-2.5 connector, which has proven itself a billion times over and can be used up to 4 A, has also been further developed. Increasingly, 1 mm PCBs are being used where there are challenges in terms of confined installation spaces, desired weight savings or optimization of cooling, for example in high-performance LED headlights.

The connector now comes with a familiar layout: with contact spacing of 2.5 mm, with secure latching on the 1 mm PCB – and of course with the great advantage of economical and efficient automated cable assembly using IDT.

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· direct mating

· Insulation displacement technology (IDT)

· for 1 mm printed circuit board

· for signal and load currents up to 4 A

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Find our 3517-5 here

 

Evolution meets Revolution
[IDT meets SKEDD]

SmartSKEDD: While direct contacting on the edge of the printed circuit board with RAST connectors is one of our domains, and press-fit technology as an irreversible, solderless connection is our compulsory program, a new type of connector has been added to this line-up: the direct connector for multiple plug-ins and plug-outs that can mate without a corresponding part anywhere on the printed circuit board using Insulation Displacement Technology.
SKEDD technology makes this possible. The individual contact comprises two contact tongues which, when inserted into a plated-through hole in the PCB, retract evenly and produce a solderless, reliable mechanical electrical connection.

Extra robust and reliable:
SnapFit locking

Three solid pins on each casing guarantee a secure positioning and prevent mismating. And there is more: each side of the connector features two snap-fits that lock – or rather: snap – the connector tightly onto the PCB. To release the connector, simply press on the primary lock.
Connectors can be mated without tools, for total convenience when mounting entire sub-assemblies. This enables completely new designs since they can be used right in the middle of a printed circuit board, even on the reverse. Here, reversible mating also facilitates for the first time a simple exchange of components as is required, for example, during servicing. In combination with Insulation Displacement Technology which draws on all advantages offered by automated cable assembly and vouches for the convenient production of even large quantities, our unparalleled solution that literally centers your ideas on the PCB is really smart – or simply: SmartSKEDD.
If a secondary lock is what you need – as is standard under LV 214 – or if your application just calls for that extra measure of retention, you can count on a pre-assembled central pin which increases the retaining force of the entire system to almost 100 N.

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· direct mating

· Insulation displacement technology (IDT)

· multiple pluggable

· exceptional retaining forces

· for signal and load currents up to 4 A

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Find our SmartSKEDD connectors here

A selection of product groups - ideal for use in home appliance technology

Products

Application Fields

Washing machines, Dryers, Dishwashers

Control board of a laundry dryer

with connectors of series RAST 2.5 plus and RAST 5

Control of a laundry dryer

with connectors of series RAST 2.5 plus and RAST 5

Control board of a washing machine

with connectors of series RAST 5

Control board of a laundry dryer

with connectors of series RAST 2.5 and RAST 5

Control board of a washing machine

with connectors of series RAST 2.5 (with double-sided keying) and RAST 5

Control board and harness of a washing machine

with connectors of series RAST 2.5 and RAST 5

Control board of a washing machine

with connectors of series RAST 2.5 (with double-sided keying) and RAST 5

Control board of a washing machine

with connectors of series RAST 2.5 and RAST 5

Control of a laundry dryer

with connectors of series RAST 2.5 plus and RAST 5

Control board of a washing machine

with connectors of series RAST 2.5 and RAST 5

Motor of a washing machine

with connectors of series RAST 5

Control board of a washing machine

with connectors of series RAST 2.5 and RAST 5

Control of a washing machine

with direct connectors of series RAST 2.5

Heating element of a washing machine

with connectors of series RAST 5

Micro-switch of a washing machine

with connectors of RAST 2.5

Control board of a laundry dryer

with connectors of series RAST 2.5

Control of a washing machine

with connectors of series RAST 2.5 and RAST 5

Dish washer control board

with connectors of series RAST 2.5

Dish washer control board

with connectors of series RAST 2.5

Dish washer control and harness

with connectors of series RAST 2.5, RAST 5 and Minimodul

Dish washer control board

with connectors of series RAST 2.5

Water switch

with customer-specific electronic component carrier and connector of series RAST 2.5

Dish washer control

with connectors of series RAST 2.5 and RAST 5

Desalination unit

with connectors of series RAST 2.5

Turbidity sensor

with guide frame of series RAST 2.5

Dish washer control

with connectors of series RAST 2.5, RAST 2.5 Power and RAST 5

Inner light of a dish washer

with direct connector of series RAST 5

Refrigerators and Freezers

Refrigerator control

with connectors of series RAST 2.5

Refrigerator control

with direct connectors of series RAST 2.5 and board-to-board connector of series 51

Power electronics of a refrigerator

with connectors of series RAST 2.5 and RAST 5

Freezer control

with connectors of series RAST 5 and Multimodul

Freezer control

with connectors of series RAST 5 and Multimodul

LED lights of a refrigerator

with connectors of series RAST 2.5

Freezer cabinet

with connectors of series RAST 5

Cooling cabinet

with connectors of series RAST 5

Controller of a refrigeration compressor

with connectors of series RAST 2.5 and RAST 5

Stoves, Ovens, Microwaves

Ceramic glass cooktop

with connectors of series RAST 5

Controll of an instore baking oven

with connectors of series RAST 5

Large-scale catering oven

with connectors of series RAST 5

Ceramic glass cooktop

with connectors of series RAST 5

Small Household Appliances

Automatic espresso machine

with connectors of series Multimodul

Steam ironer

with connectors of series RAST 2.5 and RAST 5 and spring terminal blocks of series 60

Sewing machine

with connectors of series Micromodul

Sewing machine

with connectors of series Micromodul

Steam ironer

with connectors of series Multimodul

Harness of a steam ironer

with connectors of series Multimodul

Helix cable of a coffee percolator

with direct connector of series RAST 2.5

LCD display

with connectors of series Micromodul

Cleaning and Body Care

Shaver cleaning system

with connectors of series RAST 2.5

Cordless vacuum cleaner

with direct connector of series RAST 2.5

Articulation piece of a vacuum cleaner

with direct connector of series RAST 2.5

Connecting module of an upholstery brush

with connectors of series RAST 2.5

Control unit of a carpet brush

with direct connectors of series RAST 2.5 Power

Battery compartment of a robotic vacuum cleaner

with connectors of series RAST 2.5

Lifting magnet of a shaver cleaning system

with connector of series RAST 2.5

Publications


Overview
Home Appliances

 


SmartSKEDD
Connectors

 


Overview Micromodul, Minimodul,
Multimodul Connectors


Overview
RAST 2.5 Connectors

 


Overview
RAST 5 Connectors

 


Overview Harnessing in
Insulation Displacement Technology


Overview
RAST 1.5 Connectors

 


RAST 7.5 Power
Connectors

 


Fully Automatic Machines
VARICON 7000