35
RAST 2.5 connectors, pitch 2.5/5.0 mm
RAST 2.5 pin header, insulation displacement technology (IDT), with locking latch
contact pitch 5.0 mm
| Approvals: | VDE, cULus |
Technical Data
Environmental conditions
Temperature range: -40 °C/+120 °C *1
1) upper limit temperature (insulating body) RTI (electrical) of the UL Yellow Card
Materials
Insulating body: PA GF, V-0 according to UL94 – 3542 M13(S...) *1
Contact pin: CuSn, tin-plated
1) component glow wire resistant (GWT 750 °C), testing acc. to IEC 60695-2-11, assessment acc. to IEC 60335-1 (flame < 2 s)
Connectable conductors for IDT area
Construction: discrete conductor, notched flat cable 2.5 mm
Section min.: 0.22 mm²
Section max.: 0.38 mm²
Insulation diameter: ≤ 1.65 mm
Note: Most products are available with different IDT contact variants. Please note the section Approved Cables below.
Electrical data (at Tamb 20 °C)
Rated current: 4 A (0.22–0.38 mm², Tamb 60 °C, VDE)
2 A (0.22–0.38 mm², Tamb 110 °C, VDE)
4 A (0.34 mm², cULus)
2 A (0.25 mm², cULus)
Rated voltage: 250 V AC *1
1) according to IEC 60664/DIN EN 60664, CTI UL classification according to ANSI/UL 746A
Counterparts
3523
RAST 2.5 connector for direct and indirect mating, insulation displacement technology (IDT) , for individual conductors, daisy chain possible, consecutive placement without loss of pitch
contact pitch 5.0 mm
3523-2
RAST 2.5 connector for direct and indirect mating, insulation displacement technology (IDT), for ribbon cable, consecutive placement without loss of pitch
contact pitch 5.0 mm
352300
RAST 2.5 plus™ connector for direct and indirect mating, with double-sided keying, insulation displacement technology (IDT), consecutive placement without loss of pitch
contact pitch 5.0 mm
3570
RAST 2.5 Power connector for direct and indirect mating, insulation displacement technology (IDT), consecutive placement without loss of pitch
contact pitch 5.0 mm
357000
RAST 2.5 Power plus™ connector for direct and indirect mating, insulation displacement technology (IDT), with double-sided keying, consecutive placement without loss of pitch
contact pitch 5.0 mm
Harnessing Equipment
HZ354
Manual tongs for termination of RAST 2.5 connectors in insulation displacement technology (IDT)
KHP354
Knuckle-joint press for termination of RAST 2.5 connectors in insulation displacement technology (IDT)
New
HA354e-ST
Semiautomatic harnessing machine for termination of RAST 2.5 connectors in insulation displacement technology (IDT), with integrated cable color detection
HA3...e
Processing modules for termination of connectors in insulation displacement technology (IDT), for use with suitable fully automatic harnessing machines
VARICON 7000-Inline
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for flexible harness configurations
VARICON 7000-Inline-CR
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), combined with additional crimp contacts, for flexible harness configurations
VARICON 7000-Eco
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for flexible harness configurations
VARICON 7000-Eco-CR
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), combined with additional crimp contacts, for flexible harness configurations
VARICON 7000-RD
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for flexible harness configurations
VARICON 7000-RD-CR
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), combined with additional crimp contacts, for flexible harness configurations
VARICON 7000
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for flexible harness configurations
New
VARICON 7000-DC
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for production of daisy chain harnesses, for flexible harness configurations, machine to be adapted to the application's requirements
New
VARICON 7000-DC-CR
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for production of daisy chain harnesses combined with additional crimp contacts, for flexible harness configurations, machine to be adapted to the application's requirements
Approved Cables
Approved Cables for 3542 Download (PDF)
| Conductor | Insulation | Manufacturer | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Typ | Cross Section (mm²) |
Construction | Lenght of Lay (mm) |
Surface finishing |
Diameter (mm) |
Material | Temp. Range (°C) |
Name | Designation | Description |
| 3542 | 0,22 | 7 x Ø 0,194 mm ± 0,006 | 16 ± 1,6 | - | 1,4 ± 0,05 | PVC | -5/+90 | Jiangsu Jiangyang | LiYW 0,22 mm² | LiYW 0,22 mm² |
| 3542 | 0,22 | 11 x Ø 0,16 mm ± 0,004 | 8,7 ± 0,87 | Sn | 1,45 ± 0,1 | PVC | 80 | Jiangsu Jiangyang | UL 1007 24AWG | AWM 1007 AWG 24 |
| 3542 | 0,22 | 11 x Ø 0,16 mm ± 0,004 | 8,7 ± 0,87 | Sn | 1,45 ± 0,1 | PVC | 105 | Jiangsu Jiangyang | UL 1569 24AWG | AWM 1569 24AWG |
| 3542 | 0,24 | 7 x Ø 0,21 mm | 13 ± 1,3 | - | 1.2 | TPE SEBS | -40/+125 | Cablena | 52027 | FLR31Y |
| 3542 | 0,24 | 7 x Ø 0,21 mm | 22 ± 2,5 | - | 1,35 ± 0,05 | PVC | -15/+70 | Cablena | 10.127.xxx | S03V-R 0.25 |
| 3542 | 0,25 | 7 x Ø 0,22 mm | 11 | Sn | 1,25 ± 0,10 | FEP | +180 | Omerin | D0108022 | Silifon E6YS 0,25mm² |
| 3542 | 0,25 | 19 x Ø 0,13 mm | 6 | - | 1,30 ± 0,10 | PFA | +180 | Omerin | D1410024 | Silifon Style 1726-CN51YS |
| 3542 | 0,25 | 14 x Ø 0,15 mm | 13 | Sn | 1,2 | FEP | -90/+180 | SAB Bröckskes | 3349-9148 | Li6Yvz |
| 3542 | 0,25 | 19 x Ø 0,13 mm | ≤ 10 | Sn | 1 | PFA | -90/+260 | Omerin | FT2109a | Siliflon EPFA |
| 3542 | 0,25 | 7 x Ø 0,21 mm | 20,4 ± 2 | - | 1,30 ± 0,1 | PVC | -15/+70 | Vercavi | HP1025----04 | FR/2 1 x 0,25 mm² |
| 3542 | 0,31/0,33 | 1 x 0,627/0,649 mm enameled wire | - | - | 0,627-0,649 | PUR | 180 | IRCE | 2001915 | SALFLEX 180 |
| 3542 | 0,34 | 17 x Ø 0,16 mm | 15 ± 5 | Sn | 1.58 | PVC | -10/+80 | Leoni Changzhou | 10.097.XXXVYYYYY | UL 1007 AWG 22 |
| 3542 | 0,34 | 17 x Ø 0,16 mm ± 0,008 | 18 ± 2 | Sn | 1,58 ± 0,05 | PVC | -40/+80 | BizLink Changzhou | 10.097.xxxYYYYY | UL 1007 AWG 22 |
| 3542 | 0,34 | 7 x Ø 0,26 mm | 15 | Sn | 1,35 ± 0,05 | PVC | -15/+105 | KBE | 730034026001AJ | LIZWYW 2 x 0,34 mm² |
| 3542 | 0,35 | 7 x Ø 0,254 mm | 8,5 | Sn | 1,24 ± 1,30 | PTFE | +200 | HEW-CDT | 29670 | HEW-PTFE-Aderleitung |
| 3542 | 0,35 | 45 x Ø 0,10 mm | 4,8 | - | 1,30 ± 0,10 | PVC | +80 | Leoni | 83200509 | LIFYIIY |
| 3542 | 0,35 | 7 x Ø 0,25 mm | 20,32 | Sn | 1,55 ± 0,05 | XLPE | +125 | Wuxi Xinhongye | 3266-221-17 | UL AWM 3266 XLPE AWG32-10~ |
| 3542 | 0,35 | 7 x Ø 0,254 mm | Sn | 1,35 ± 0,05 | PVC | -30/+60 | Leoni | 83013160# | S03VV-F 2 x 0,35/ Sn 4,4 SKT | |
| 3542 | 0,35 | 7 x Ø 0,254 mm | - | 1,35 ± 0,1 | PVC TI 2 | -30/+60 | Leoni | 83013161A | S03VV-F 2x0,35/7 BL 4,4 SKT | |
| 3542 | 0,35 | 12 x Ø 0,20 | 27 | Sn | 1,4 ± 0,1 | PVC | +70 | Leoni | 88730860A | LiY 1x0,35 SN SKT |
| 3542 | 0,35 | 12 x Ø 0,193 | 16,8 | Sn | 1,55 ± 0,1 | PVC | -25/+105 | Vercavi | HJ1X22----S1 | AWG22 |
| 3542 | 0,35 | 7 x 0,254 mm | 22 | - | 1,35 ± 0,05 | PVC | -40/+105 | Leoni | 83000002_ | LiYYW _ x 0,35 BL |
| 3542 | 0,35 | 12 x Ø 0,193 mm | 15 ± 10 % | - | 1,40 ± 0,05 | PVC | -15/+70 | Vercavi | HP 1035...03 | FR2 1 x 0,35 mm² |
| 3542 | 0,35 | 12 x Ø 0,19 mm | 14 | Sn | 1,30 ± 0,05 | PVC | -40/+105 | Telefonika | TT1-4142 | FLRY-B 0,35mm² |
| 3542 | 0,35 | 7 x Ø 0,245 mm | 16.8 | Sn | 1,55 ± 0,1 | PVC | -25/+105 | Vercavi | HJ1X22---S5 | AWG 22 (0,35 mm²) UL1569 |
| 3542 | 0,35 | 7 x Ø 0,26 mm | 10 | Sn | 1,35 ± 0,05 | FEP | -25/+180 | Leoni | 89030535A | Li6Y6Y 1x0,35 mm² SN |
| 3542 | 0,35 | 7 x Ø 0,26 mm | 11 | Sn | 1,35 ± 0,05 | FEP | -55/+150 | Leoni | 89A00019 | LI6Y6Y 1x0,35 SN AWG22 |
| 3542 | 0,35 | 7 x Ø 0,26 mm | 15 ± 3 | - | 1,45 ± 0,1 | PVC | -40/+70 | Cablena | 40.028.300.2 | LiY 0,35 mm² |
| 3542 | 0,35 | 12 x Ø 0,21 mm | 20 ± 5% | Sn | 1,20–1,30 | PVC | -40/+105 | Cablena | 06.102.xxx.x | FLRY-B 0,35 SN |
| 3542 | 0,35 | 12 x Ø 0,194 mm | 15 | Sn | 1,57 ± 0,05 | PVC | -40/+105 | KBE | 4100224010194K | AWG 22 UL/ AWM-Style 1569/ 1007 |
| 3542 | 0,35 | 7 x Ø 0,254 mm | 24 ± 3 | - | 1,5 ± 0,05 | PVC | +5/+70 | Leoni | 60000003L | LiY 1x0,35 BL |
| 3542 | 0,35 | 7 x Ø 0,236 mm | 19 | - | 1.45 | PVC | ≤ +70 | Deka | 2050110313 | LiY/ H05V-K 0,35 mm² |
| 3542 | 0,35 | 7 x Ø 0,245 mm | 16.8 | Sn | 1,35 -0,05/+0,10 | PVC | -15/+105 | Vercavi | HH1035NE00SF | FR 3/2 1 x 0,35 mm² AWG 22 |
| 3542 | 0,36 | 12 x Ø 0,194 mm | 15 ± 1,5 | - | 1,58 ± 0,02 | PVC | -10/+105 | Leoni | 89170840A | LiYW 1 x 0,38 mm² BL (AWG 22/ 12) |
| 3542 | 0,38 | 12 x Ø 0,203 mm | 14,4 ± 10 % | Sn | 1,35 ± 0,05 | TETE-302 | -100/+180 | HEW | 23069 | TETE 0,38 mm² |
| 3542 | 0,38 | 19 x Ø 0,16 mm | 12,5 | - | 1,09 ± 0,10 | ETFE | +150 | Habia | 572xx2219/XX | MIL-W-22759/18 |
| 3542 | 0,38 | 12 x Ø 0,20 mm | 27 | - | 1,4 ± 0,1 | PVC lead-free | +70 | Leoni | 88730855A | LIY 1x0,38 BL 70°C |
| 3542 | 0,38 | 12 x Ø 0,194 mm | 15 | Sn | 1,58 + 0,02/-0,03 | PVC lead-free | +105 | Leoni, Mexico | 89170842A | LIYW 0,38 Sn AWG 22/12 UL1569 CSA T1 |
| 3542 | 0,38 | 12 x Ø 0,2 mm +0,01 | 35 ± 2 | Sn | 1,40 -0,2 | PVC | -40/+105 | Leoni | 76783016K | FLRY 0,35 SN-B |
| 3542 | 0,38 | 12 x Ø 0,194 | 15 +/- 2 | - | 1,45 ± 0,1 | PVC | -15/+70 | Leoni China | LC-10-0581 | LiY 0,38 mm² |
| 3542 | 0,38 | 12 x 0,183 mm | 37 | - | 1,29-1,45 | PVC | -15/+70 | Prysmian | PRYSMIAN LiY 0,38 mm² | LiY 0,38 mm² |
| 3542 | 0,38 | 7 x 0,254 mm +/-0,01 | 16 | Sn | 1,55 +/- 0,20 | XLPE | 125 | Showa | 3266 22#TS | AWG22-BLK |
| 3542 | 0,38 | 12 x Ø 0,194 mm ± 0,006 | 15 ± 10 | - | 1,40 ± 0,05 | PVC | -40/+70 | Cablena | 2336 Blue | LiY 0,38 |
| 3542 | 0,38 | 12 x Ø 0,20 mm | 27 | - | 1,4 ± 0,1 | PVC | +5/+90 | Leoni | 88730856K | LiYW 1x0,38 BL |
| 3542 | 0,38 | 12 x Ø 0,194 mm ± 0,006 | 15 ± 1,5 | - | 1,4 ± 0,05 | PVC | -40/+70 | BizLink Changzhou | 20.0378.xxxYYYYY | LiY 0,38 |
| 3542 | 0,38 | 12 x Ø 0,194 mm ± 0,006 | 15 ± 1,5 | - | 1,4 ± 0,05 | PVC | -40/+105 | BizLink Changzhou | 20.0379.xxxYYYYY | LiYW 0,38 |
| 3542 | 0,38 | 12 x Ø 0,194 mm ± 0,006 | 15 ± 1,5 | - | 1,45 ± 0,05 | PVC | -40/+70 | BizLink Changzhou | 20.0584.xxxYYYYY | LiY 0,38 |
| 3542 | 0,39 | 19 x Ø 0,17 mm | 15.2 | Sn | 1,60 ± 0,1 | PVC | -30/+105 | Leoni | 89760101A | LiYW 0,39 SN AWG 22 |
Approved Cables for 3542 S01
| Conductor | Insulation | Manufacturer | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Typ | Cross Section (mm²) |
Construction | Lenght of Lay (mm) |
Surface finishing |
Diameter (mm) |
Material | Temp. Range (°C) |
Name | Designation | Description |
| 3542 S01 | 0,23 | 7 x Ø 0,203 mm ribbon cable | 16 | Sn | 1,35 ± 0,05 | PVC | +105 | Klasing | 50253xx | FL-ZGL XXx0,23 1,35 R2,5 |
| 3542 S01 | 0,25 | 14 x Ø 0,15 mm | 13 | Sn | 1,2 | FEP | -90/+180 | SAB Bröckskes | 3349-9148 | Li6Yvz |
| 3542 S01 | 0,34 | 7 x Ø 0,254 mm | 12 | Sn | 1,5 + 0,02 | Polyolefin | +125 | Nexans | 449169 | EPX125 FR 22/7 AWG 22 |
| 3542 S01 | 0,34 | 7 x Ø 0,25 mm | 12,6 | Sn | 1,29 ± 0,05 | PVC | +80 | Medi | 14019109 | UL-LIYY 4x AWG 22 |
| 3542 S01 | 0,34 | 7 x Ø 0,25 mm | < 28 | - | 1,55 | PVC | +70 | Medi | 601340431 | LIYY 4 x 0,34 mm² |
| 3542 S01 | 0,34 | 7 x Ø 0,25 mm | 14,3 | - | 1,55 ± 0,05 | PVC | +70 | Medi | 60134043X | LIYY 4 x 0,34 mm² |
| 3542 S01 | 0,34 | 7 x Ø 0,26 mm | 15 | - | 1,40 ± 0,10 | TPE SEBS 55 D | -40/+120 | KBE | 1500340110250S | LI 32Y 0,34 mm² |
| 3542 S01 | 0,34 | 17 x Ø 0,16 mm | 15 ± 5 | Sn | 1.58 | PVC | -10/+80 | Leoni Changzhou | 10.097.XXXVYYYYY | UL 1007 AWG 22 |
| 3542 S01 | 0,35 | 7 x Ø 0,25 mm | 7,8 | Sn | 1,60 ± 0,10 | Special PVC | +105 | Medi | 120227 | UL Schaltlitze AWG 22 |
| 3542 S01 | 0,35 | 7 x Ø 0,25 mm | 20,32 | Sn | 1,55 ± 0,05 | XLPE | +125 | Wuxi Xinhongye | 3266-221-17 | UL AWM 3266 XLPE AWG32-10~ |
| 3542 S01 | 0,35 | 7 x Ø 0,25 mm | Sn | 1,25 ± 0,10 | FEP | -50/+180 | Sontec | BT-6901 | SL-FEP | |
| 3542 S01 | 0,35 | 7 x 0,254 mm | 22 | - | 1,35 ± 0,05 | PVC | -40/+105 | Leoni | 83000002_ | LiYYW _ x 0,35 BL |
| 3542 S01 | 0,35 | 7 x Ø 0,245 mm | 16.8 | Sn | 1,55 ± 0,1 | PVC | -25/+105 | Vercavi | HJ1X22---S5 | AWG 22 (0,35 mm²) UL1569 |
| 3542 S01 | 0,35 | 7 x Ø 0,26 mm | 10 | Sn | 1,35 ± 0,05 | FEP | -25/+180 | Leoni | 89030535A | Li6Y6Y 1x0,35 mm² SN |
| 3542 S01 | 0,35 | 7 x Ø 0,26 mm | 11 | Sn | 1,35 ± 0,05 | FEP | -55/+150 | Leoni | 89A00019 | LI6Y6Y 1x0,35 SN AWG22 |
| 3542 S01 | 0,35 | 12 x Ø 0,21 mm | 23 ± 2 | Sn | 1,4 -0,2 | PVC | -40/+105 | Coficab | EFYBSN035xxyy | FLRY-B 0,35 sn |
| 3542 S01 | 0,38 | 19 x Ø 0,16 mm | 12,5 | - | 1,09 ± 0,10 | ETFE | +150 | Habia | 572xx2219/XX | MIL-W-22759/18 |
| 3542 S01 | 0,38 | 12 x Ø 0,200 mm | 15 | Sn | 1,57 ± 0,02 | PVC | -25/+105 | KBE | 4100222110194K | AWG 22 |
| 3542 S01 | 0,38 | 19 x Ø 0,15 mm | 12 ± 3 | Sn | 1,42 ± 0,10 | FEP | -50/+180 | Yang Tai | 40.002.23.0001 | UL 1332 AWG 22 |
| 3542 S01 | 0,39 | 19 x Ø 0,17 mm | 15.2 | Sn | 1,60 ± 0,1 | PVC | -30/+105 | Leoni | 89760101A | LiYW 0,39 SN AWG 22 |
| 3542 S01 | 0,5 | 16 x Ø 0,20 mm | 32 ± 3 | - | 2,1 ± 0,05 | PVC | -5/+70 | Leoni | 60700100A | H05V-K 1x0,5 BL |
| 3542 S01 | 0,5 | 16 x Ø 0,194 mm | 18 | - | 2,15 ± 0,05 | PVC | -40/+70 | Cablena | 16703200 | H05V-K 0,50 |
Connector systems with insulation displacement and crimp technology require suitable cables and accurate processing. In order to assure safe function of the connectors they must be processed with Lumberg harnessing equipment (series 97), according to Lumberg processing instructions, using cables approved by Lumberg. Do not hesitate to contact us if you have any questions!
The cables listed here have been tested in the laboratory and have been approved suitable for the specified connector type. Lumberg cannot assume warranty for possible modifications on the part of the cable manufacturer. It is the user’s responsibility to ensure the compatibility of the chosen components and their appropriateness for the intended application.
04/2024