35
RAST 2.5 connectors, pitch 2.5/5.0 mm
RAST 2.5 chassis pin header, insulation displacement technology (IDT), with locking latch
contact pitch 5.0 mm
| Approvals: | VDE, cULus |
Technical Data
Environmental conditions
Temperature range: -40 °C/+120 °C *1
1) upper limit temperature (insulating body) RTI (electrical) of the UL Yellow Card
Materials
Insulating body: PA GF, V-0 according to UL94 – 3546-1 M13S01 *1
Contact pin: CuSn, tin-plated
1) component glow wire resistant (GWT 750 °C), testing acc. to IEC 60695-2-11, assessment acc. to IEC 60335-1 (flame < 2 s)
Connectable conductors for IDT area
Construction: discrete conductor, notched flat cable 2.5 mm
Section max.: 0.50 mm²
Insulation diameter: ≤ 2.2 mm
Note: Most products are available with different IDT contact variants. Please note the section Approved Cables below.
Electrical data (at Tamb 20 °C)
Rated current: 4 A (Tamb 60 °C, VDE)
2 A (Tamb 110 °C, VDE)
6 A (only with 3570..., Tamb 85 °C, VDE)
4 A (only with 3570..., Tamb 105 °C, VDE)
6 A (only with 3570..., cULus)
Rated voltage: 250 V AC *1
1) according to IEC 60664/DIN EN 60664, CTI UL classification according to ANSI/UL 746A
Counterparts
3523
RAST 2.5 connector for direct and indirect mating, insulation displacement technology (IDT) , for individual conductors, daisy chain possible, consecutive placement without loss of pitch
contact pitch 5.0 mm
3523-2
RAST 2.5 connector for direct and indirect mating, insulation displacement technology (IDT), for ribbon cable, consecutive placement without loss of pitch
contact pitch 5.0 mm
352300
RAST 2.5 plus™ connector for direct and indirect mating, with double-sided keying, insulation displacement technology (IDT), consecutive placement without loss of pitch
contact pitch 5.0 mm
3570
RAST 2.5 Power connector for direct and indirect mating, insulation displacement technology (IDT), consecutive placement without loss of pitch
contact pitch 5.0 mm
357000
RAST 2.5 Power plus™ connector for direct and indirect mating, insulation displacement technology (IDT), with double-sided keying, consecutive placement without loss of pitch
contact pitch 5.0 mm
Harnessing Equipment
HZ354
Manual tongs for termination of RAST 2.5 connectors in insulation displacement technology (IDT)
KHP354
Knuckle-joint press for termination of RAST 2.5 connectors in insulation displacement technology (IDT)
New
HA354e-ST
Semiautomatic harnessing machine for termination of RAST 2.5 connectors in insulation displacement technology (IDT), with integrated cable color detection
HA3...e
Processing modules for termination of connectors in insulation displacement technology (IDT), for use with suitable fully automatic harnessing machines
VARICON 7000-Inline
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for flexible harness configurations
VARICON 7000-Inline-CR
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), combined with additional crimp contacts, for flexible harness configurations
VARICON 7000-Eco
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for flexible harness configurations
VARICON 7000-Eco-CR
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), combined with additional crimp contacts, for flexible harness configurations
VARICON 7000-RD
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for flexible harness configurations
VARICON 7000-RD-CR
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), combined with additional crimp contacts, for flexible harness configurations
VARICON 7000
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for flexible harness configurations
New
VARICON 7000-DC
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for production of daisy chain harnesses, for flexible harness configurations, machine to be adapted to the application's requirements
New
VARICON 7000-DC-CR
Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology (IDT), for production of daisy chain harnesses combined with additional crimp contacts, for flexible harness configurations, machine to be adapted to the application's requirements
Approved Cables
Approved Cables for 3546-1 S01Download (PDF)
| Conductor | Insulation | Manufacturer | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Typ | Cross Section (mm²) |
Construction | Lenght of Lay (mm) |
Surface finishing |
Diameter (mm) |
Material | Temp. Range (°C) |
Name | Designation | Description |
| 3546-1 S01 | 0,34 | 7 x Ø 0,254 mm | 12 | Sn | 1,5 + 0,02 | Polyolefin | +125 | Nexans | 449169 | EPX125 FR 22/7 AWG 22 |
| 3546-1 S01 | 0,35 | 7 x Ø 0,254 mm | 8,5 | Sn | 1,24 ± 1,30 | PTFE | +200 | HEW-CDT | 29670 | HEW-PTFE-Aderleitung |
| 3546-1 S01 | 0,35 | 7 x Ø 0,254 mm | 12 | Sn | 1,35 ± 0,05 | PFA | -60/+180 | Industria Cavel | PF22CSK# | AWG 22 |
| 3546-1 S01 | 0,47 | 16 x Ø 0,193 mm | 29.4 | Sn | 2,15 ± 0,1 | PVC | -15/+90 | Vercavi Srl | HD1050---s5 | H05V2-K 1x0.5 mm² |
| 3546-1 S01 | 0,5 | 19 x Ø 0,182 | 22 ± 2 | - | 2,15 ± 0,1 | PVC | -15/+70 | Leoni China | LC-10-0582 | H05V-K 0,5 mm² |
| 3546-1 S01 | 0,5 | 16 x Ø 0,193 mm | 36 | - | 2,15 ± 0,1 | PVC | +70 | Salcavi | R15005 | |
| 3546-1 S01 | 0,5 | 16 x Ø 0,193 mm | 36 | - | 2,15 ± 0,1 | PVC | +70 | Salcavi | R15006 | |
| 3546-1 S01 | 0,5 | 16 x Ø 0,193 mm | 36 | - | 2,15 ± 0,1 | PVC | +70 | Salcavi | R15009 | |
| 3546-1 S01 | 0,5 | 16 x Ø 0,193 mm | 36 | - | 2,15 ± 0,1 | PVC | +70 | Salcavi | R15010 | |
| 3546-1 S01 | 0,5 | 16 x Ø 0,193 mm | 36 | - | 2,15 ± 0,1 | PVC | +70 | Salcavi | R15011 | H05V-K 1 x 0,50 m² |
| 3546-1 S01 | 0,5 | 16 x Ø 0,193 mm | 36 | - | 2,15 ± 0,1 | PVC | +70 | Salcavi | R15369 | |
| 3546-1 S01 | 0,5 | 16 x Ø 0,193 | 35,2 | Sn | 2,15 ± 0,1 | PVC | -15/+70 | Vercavi | 1050-05V-70 | H05V-K SEZ 1x0,50 |
| 3546-1 S01 | 0,5 | 16 x 0,19 mm +/- 0,005 | 35 +/- 3,5 | - | 2,1 +/- 0,05 | PVC | -40/+70 | Draka | H05V-K 0,5 | 0,5 mm² |
| 3546-1 S01 | 0,5 | 19 x Ø 0,182 mm | 22 | - | 2,10 ± 0,05 | PVC | -40/+70 | Cablena | 2087 | H05V-K 0,5A |
| 3546-1 S01 | 0,5 | 16 x Ø 0,193 mm | 35.2 | - | 2,15 ± 0,1 | PVC | -15/+70 | Vercavi | 1050-05-V-70 | H05V-K SEZ 1x 0,50 |
| 3546-1 S01 | 0,5 | 15 x Ø 0,197 +/- 0,005 | 38 +/- 3,8 | - | 2,1 ± 0,05 | PVC | -40/+70 | Draka | H05V-K 0,5 mm² 70 °C | H05V-K |
| 3546-1 S01 | 0,5 | 16 x Ø 0,20 mm | 30 | Sn | 1,85 ± 0,1 | PVC | +90 | Alcatel | 475201-28 | H03VVH2- F 2 x 0,50 mm² |
| 3546-1 S01 | 0,5 | 16 x Ø 0,2 mm | 22 | - | 2,1–2,5 | PVC | -15/+70 | Prysmian | 20057879 | H05V-K |
| 3546-1 S01 | 0,5 | 7 x Ø 0,30 mm | 23 | Sn | 1,90 ± 0,10 | PVC | -15/+70 | KBE | 730050015001EE | LiYY 0,50 mm² |
| 3546-1 S01 | 0,5 | 16 x Ø 0,21 mm | 30 ± 6 | Sn | 2,25 ± 0,15 | PVC | -40/+70 | Cablena | 09.069.xxx.x | H05V-K 0,5 mm² |
| 3546-1 S01 | 0,5 | 16 x Ø 0,21 +0,194/-0,007 mm | 22 ± 4,4 | - | 2,30 ± 0,20 | PVC | -40/+70 | Cablena | 16.603.200.2 | LiY 0.50, H05V-K 0.50 |
| 3546-1 S01 | 0,5 | 16 x Ø 0,21 mm | 18 ± 1,8 | - | 2,15 ± 0,05 | PVC | -40/+70 | Cablena | 16703700 | H05V-K 0,5 |
Connector systems with insulation displacement and crimp technology require suitable cables and accurate processing. In order to assure safe function of the connectors they must be processed with Lumberg harnessing equipment (series 97), according to Lumberg processing instructions, using cables approved by Lumberg. Do not hesitate to contact us if you have any questions!
The cables listed here have been tested in the laboratory and have been approved suitable for the specified connector type. Lumberg cannot assume warranty for possible modifications on the part of the cable manufacturer. It is the user’s responsibility to ensure the compatibility of the chosen components and their appropriateness for the intended application.
11/2024